144/3335–8FE Reference Handbook 10.4 · Materials · Marshall Mix Design

Handbook formula

Marshall Stability, Flow, and Voids

Marshall stability is the maximum load on the compacted specimen; flow is the deformation at that load (typically 0.01 in units). Air voids V_a (VTM) come from bulk mix gravity Gmb and Rice maximum Gmm. VMA is voids in the mineral aggregate (air plus effective binder). VFA is the percent of VMA filled with asphalt. Typical design: V_a ≈ 3–5%, VFA ≈ 65–78%, flow 8–18, stability above a traffic-dependent minimum (50 vs 75 blows/face).

(lbf)
Maximum Marshall load
Deformation at maximum load
Bulk specific gravity of the mix
Maximum theoretical specific gravity
(%)
Air voids
(%)
Voids in mineral aggregate
(%)
Voids filled with asphalt

Step-by-step solved example

Marshall specimen: Gmb = 2.410, Gmm = 2.512, VMA = 15.0%. Find air voids and VFA.

air V_awater V_wsolids V_s
Marshall volume: air, asphalt, and aggregate like a three-phase diagram.
  1. 1. Air voids

    V_a = 100(1 − 2.410/2.512) = 100(1 − 0.9594) = 4.06%.

  2. 2. VFA

    VFA = 100(15.0 − 4.06)/15.0 = 10.94/15.0 × 100 = 72.9%.

Answer: V_a = 4.06%, VFA = 72.9%

10 practice questions

0/10 correct

1.Marshall stability is

2.Marshall flow is

3.Air voids V_a equal

4.VFA is

5.VMA (voids in mineral aggregate) includes

6.Gmb = 2.35, Gmm = 2.50. V_a =

7.Air voids well above 5% generally

8.75 blows per face vs 50 blows is used for

9.VMA = 14%, V_a = 4%. VFA is nearest

10.Binder content that is too high typically gives